Phase Formation In Multicomponent Films Based On 3d Transition Metals

The need for materials that enhance life span, performance, and sustainability has propelled research in alloy design from binary alloys to more complex systems such as multicomponent alloys. The CoCrFeMnNi alloy, more commonly known as the Cantor alloy, is one of the most studied systems in bulk as well as thin film. The addition of light elements such as boron, carbon, nitrogen, and oxygen is a means to alter the properties of these materials. The challenge lies in understanding the process of phase formation and microstructure evolution on addition of these light elements. To address this challenge, I investigate multicomponent alloys based on a simplified version of the Cantor alloy. My thesis investigates the addition of nitrogen into a Cantor variant system as a step towards understanding the full Cantor alloy. Me1-yNy (Me = Cr + Fe + Co, 0.14 ≤ y ≤0.28 thin films were grown by reactive magnetron sputtering. The films showed a change in structure from fcc to mixed fcc+bcc and finally a bcc-dominant film with increasing nitrogen content. The change in phase and microstructure influenced the mechanical and electrical properties of the films. A maximum hardness of 11 ± 0.7 GPa and lowest electrical resistivity of 28 ± 5 μΩcm were recorded in the film with mixed phase (fcc+bcc) crystal structure. Copper was added as a fourth metallic alloying element into the film with the mixed fcc + bcc structure, resulting in stabilization of the bcc phase even though Cu has been reported to be a fcc stabilizer. The energy brought to the substrate increases on Cu addition which promotes surface diffusion of the ions and leads to small but randomly oriented grains. The maximum hardness recorded by nanoindentation was found to be 13.7 ± 0.2 GPa for the sample Cu0.05. While it is generally believed that large amounts of Cu can be detrimental to thin film properties due to segregation, this study shows that small amounts of Cu in the multicomponent matrix could be beneficial in stabilizing phases as well as for mechanical properties. This thesis thus provides insights into the phase formation of nitrogen-containing multicomponent alloys.