Novel Biobased Epoxy Networks Derived From Renewable Resources

In recent years, bio-based polymers derived from renewable resources have become increasingly important as sustainable and eco-efficient products which can replace the products based on petrochemical-derived stocks. The objective of our work was to develop novel bio-based reactive systems suitable for high performance composite materials especially epoxy systems. The most commonly used starting monomer to formulate epoxy networks is the diglycidyl ether of bisphenol A, DGEBA, derived from bisphenol A and epichlorohydrin. Bio-based epichlorohydrin is commercially available. So the challenge to obtain a fully bio-based epoxy prepolymer is to replace bisphenol A by a bio-based precursor. Another interest for replacing bisphenol A by a bio-based precursor is that bisphenol A has been known to have estrogenic properties. In this study, we studied different bio-based epoxy systems and compared them to a classical DGEBA based system using, in a first step, isophorone diamine (IPD) as conventional curing agent. Bio-based epoxy prepolymers were derived from natural sugars, sorbitol and isosorbide respectively. Sorbitol polyglycidyl ether is available commercially, while isosorbide diglycidyl ether was synthesized either via conventional epoxidation (i.e. using epichlorohydrin) or via the diallyl isosorbide intermediate. Another bio-based epoxy prepolymer was derived from cardanol and is also a commercial product. Chemical structure of the bio-based epoxy prepolymers were analyzed by different analytical methods, gelation and crosslinking reactions were studied using rheological measurements and differential scanning calorimetry, respectively. Properties of the cured networks were evaluated using dynamic mechanical analysis and thermo gravimetric analysis. Influence of the bio-based epoxy prepolymer structure on the system properties as well as the influence of the crosslinking agent structure (either derived from renewable resources or bio-based ones) was discussed. Water absorption of the bio-based networks was also studied.